LITHOGRAPHIC INK ESTIMATING CHART

 

 

INK COLOR                 ENAMEL               LITHO COATED    DULL COATED      MACHINE FINISH      ANTIQUE  

                                   STOCK                 STOCK                  STOCK                 STOCK                       STOCK

Black                  425               380                  375               400                      275

Purple                360               350                  320               350                      235

Process &           355               340                  335               340                      220

Transparent Blue                                         

Transparent        360              350                   335               350                      235

Green                              

Yellow               355               355                  340              340                       220

        

Chrome Yellow   285               260                  250                250                      150

Persian Orange  345                325                  310                325                      225

Process &         350                 345                 340                 340                      225

Transparent Red              

Red                  350                 340                 325                 340                      175         

                       

Tint Base          400                 380                 375                 385                       250

Opaque White   200                 175                 165                 175                       135

Brown              345                 335                 325                 335                       225

Silver               335                 300                 285                 295                       220

Coronet Gold    125                  115                 115                 115                       75

Fluorescent      135                  120                 120                 120                       85

Overprint         450                  425                 415                 425

Varnish                               

The figures above, or factors, represent approximately the number of thousand square inches that one pound of ink will cover.  Thus, one pound of offset process blue will cover 355,000 square inches on enamel stock and so on.

Example:

Ink color: Pantone 185 Red

Ink overage: 25%

Sheet: Enamel

Sheet size: 24 x 38

Impressions: 20,000

With enamel stock and Pantone 185 red, the factor for this job will be 350.

Sheet size:                                      24 x 38 =912  square inches per sheet, 

one side

Square inches x impressions:      912 x 20 = 18,240  total square inches for the job

Total inches divided by factor:      18,240 /   350 = 52 pounds of ink

 Ink x ink coverage percentage:         52 x 25% = 13 pounds of ink for the job